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OUR

PRODUCTION

TECHNOLOGY, AUTOMATION, PRECISION AND CONTINUOUS CONTROL FOR GUARANTEED FLAWLESS PET AND R-PET PREFORMS

Preforms are made using a moulding process. The molten polymer is injected into a mould to create the preform that, through blow moulding, will take on the appearance of the bottle that it is destined to be.

Each preform is formed of a finish, that is the neck of the bottle, that is never modified at the blow moulding stage. The diameter and thread type of the finish are the characterising elements of the preform and determine the possibility of screwing it to any type of cap. The tubular structure that forms the neck of the bottle during blowing determines the weight of the final product. The diameter, length and shape of the body are the most important elements that give the blown container its final characteristics. The PET polymer does not have a colour of its own, but can take on different colour tones when correctly treated and mixed with coloured additives.

The professionalism of Valgroup’s staff and the use of state-of-the-art moulding equipment enable our company to produce optimal preforms for any type of bottle, from half-litre “first price” bottles with light packaging to preforms for HO.RE.CA.

Thanks to our close collaboration with plant and colour manufacturers, we can develop dedicated, tailor-made projects in a very short time and supply a quantity of preforms to allow clients to carry out a meaningful trial run before making any final decisions.

The choice of top quality virgin and recycled material and rigorous monitoring of our laboratories are a significant guarantee of the functionality of our products. The label stuck on each octabin (packaging solutions to transport loose goods) contains all the information about the materials used, the production time and the quality control officer, and ensures complete traceability of the contents.

A COMPLETE AND ORGANISED PRODUCTION PROCESS

01 STORAGE AND TRANSPORT OF RAW MATERIALS

The polymer is transported in a tanker and, when it reaches the factory, it is taken to storage silos from where it can be collected in accordance with production needs.

02 TRANSPORT AND MIXING OF POLYMERS

The material is sent to the mixing unit using a pneumatic system. Valgroup uses a blend of virgin and recycled polymers to produce PET preforms.

03 DRYING

In order to be manufactured correctly, the PET must undergo a drying process as it naturally absorbs humidity from the atmosphere. It is thus heated and cooled with a jet of air at around 170°C.

04 PLASTICISATION

After it has dried, the PET is transported to the injection room through a screw. The material is heated up during this stage and moves from a solid state into a liquid one, ready to be moulded into PET preforms.

05 MOULDING

The molten PET is injected to fill all the cavities in the mould. The PET cools and solidifies when it comes into contact with the mould to bring the PET preform to life.

06 QUALITY CONTROL

Valgroup’s machines are equipped with on-line controls, thanks to which it is possible to check production to guarantee the highest quality and discard defective preforms. Off-line, a team of experts inspect the technical characteristics of all the preforms and their material.

07 PACKAGING

To guarantee the highest level of hygienic safety, the preforms are collected automatically and packaged in octabins where they are kept in a polyethylene bag with a seal of guarantee.

08 TRANSPORT TO THE WAREHOUSE

A completely automated system picks up the boxes from the production line. It delivers them to an automatic transport system that takes them to the two warehouses, which are able to store a total of 25,000 boxes of PET preforms.

09 SHIPPING

LGVs pick up the boxes from the warehouses and line them up on the loading platform. The PET preforms are then ready to be shipped and delivered.